Research & Development
Our Factory
Our Brands
What Makes Our Production Special
Our
Ventilation
And Climate Control
What is the Advantage?
In our company, two air conditioning units are utilised to maintain the temperature, pressure, and humidity levels in our production areas under optimal conditions. These units are equipped with G4, F7, F9, and HEPA filters. This system ensures that the air circulating within the production areas is completely purified of particles, providing a clean air environment.al team and documented accordingly.
Product Safety
As a result, production takes place under the most accurate conditions. The maintenance of the air conditioning and climate control units are conducted periodically by our technical team and documented accordingly.
Our
Sterilisation
System
What is the Advantage?
Ozone is crucial in pharmaceutical production for its powerful antimicrobial properties, effectively inactivating bacteria, viruses, fungi, and spores without leaving harmful residues. It is used in purifying both water and air within facilities, ensuring thorough sanitation and aseptic environment, which minimises cross-contamination risks. ultimately delivering safe, high-quality pharmaceutical products.
Environmentally Friendly
Ozone decomposes back into oxygen, leaving no toxic by-products, aligning with sustainable production practices. By integrating ozone, we ensure the highest sterility standards, promote sustainability, and enhance economic efficiency, ultimately delivering safe, high-quality products.
Our
Water
System
What is the Advantage?
Our company employs a Reverse Osmosis DI water system. This system uses sand filters, activated carbon, resin, membranes, mix bed, and two UV lamps to purify municipal water into DI water suitable for production.
The quality of the DI water system
Is monitored through regular sampling by the quality control team. Maintenance and cleaning procedures are performed periodically by the technical team and are thoroughly documented.
Our
Protection
Clothes
What is the Advantage?
We require the daily use of new, fully enclosed sanitary clothing in our manufacturing area to prevent human particles from contaminating the production sites.
Sanitary Protocol
Contamination Control
Hygiene Compliance
Our
Hygenic
Rooms
What is the Advantage?
It is built and used in a way that minimises particle entry, proliferation and retention, where the concentration of particles flying in the air is constantly kept under control by measurements, as well as temperature, humidity, pressure, air flow lines, etc.
And Also
We use special rooms where other variables are kept under control. In addition, due to our meticulousness regarding health and hygiene, our floor is covered with special materials that do not retain water and prevent the formation of bacteria.
Get To Know Our
Factory Machines
All of the following machines are
custom-made specially for our factory
custom-made specially for our factory
Our
Weighing Scale
Devices
What is the Advantage?
Our setup features an advanced automatic labeling system that's tightly linked with our ERP. This setup ensures that every step of the process is rigorously controlled, sticking to exact product recipes and set limits without deviation.
And Then
After each weighing, the scoops are meticulously cleaned, and the measured ingredients are packed in food-grade PE bags and stacked on the product pallet.
Our
Mixer
Machine
What is the Advantage?
Raw materials are added to the tank in the specified order. In our machine, which is made of first class stainless materials, sieves are used to ensure that the raw materials to be mixed are of the same particle size and to ensure homogeneity.
And Also
After the mixing process is completed, the quality control laboratory takes samples and performs moisture and homogeneity tests.
Our
Capsule Filling
Machine
What is the Advantage?
The product is taken to the capsule filling process. Both herbal and gelatin capsules are filled in our semi-automatic capsule filling line. Our capsule filling machine is Capsugel brand and only capsules of the same brand are used. The amount of capsules is controlled by the production operator at each filling time.
In Addition
Double checks are carried out by IPC every half hour. A selection and automatic polishing process is applied to ensure that we deliver our products to the consumer in the highest quality.
Our
Blister Packing
Machine
What is the Advantage?
Blister packaging machine is used in the primary packaging of our capsule, tablet and softgel products. It makes the product packaging more sealing, moisture and light-proof and improves product quality.
After Automatic Filling Processes
Optical control is performed to ensure that our products are perfect.
Our
Capsule Polishing
Machine
What is the Advantage?
Our capsule polishing machines, where the points in contact with the product are made of stainless materials, are also advantageous in terms of creating a hygienic working environment.
And Also
As a matter of fact, our capsule polishing machines' anti-bacterial silicone bristled cleaning brushes, anti-bacterial filter and stainless steel body enable you to achieve full hygiene in all your other productions, including pharmaceuticals.
Our
Tablet Press
Machine
What is the Advantage?
After the product mixing process is completed and approval is received from the quality control department, we feed the product to the tablet press machine. Before the pressing process begins, the tablet is subjected to hardness, dispersion and friability tests by IPC and the operator. When suitability is achieved, the tablet pressing process is started and analyzes continue every half hour.
At the same time
All surface areas of the machine are made of stainless material, and the points in contact with the product are dismantled and cleaned at the end of each process.
Our
Sleeve
Machine
What is the Advantage?
Products whose filling and primary packaging are completed are taken to the packaging line.
After the bottle filling process, body-sleeve or security tape is applied to protect the product and the boxing process begins.
What is being checked
Product-specific information such as serial number and expiration date are checked by IPC.
During the packaging process, a box label is attached to the completed boxes and placed on pallets. Completed pallets are delivered to the warehouse with a pallet label attached.
Our
Stainless Steel
Tanks
What is the Advantage?
By automatically drawing the required amount of water from our water system into the tanks, verification is made with the scale in the tanks. After the previously validated production is completed, a sample is given to the quality control laboratory for analysis.
And Then
When conformity approval is received, the product is transferred to the liquid filling machine with the automatic feeding unit without contamination with humans and air.
Our
Liquid
Production Machine
What is the Advantage?
In the double-nozzle automatic liquid filling machine, which works as a closed process, filling, nitrogen filling, capping, capping and labeling operations are carried out in a line manner. In our filling line, Festo head label machine of German origin is used and in the label machine connected to the line, Herma head label machine of German origin is used.
Production Controls
During the filling process, density, pH and quantity checks are made by the production operator and IPC every half hour.
Our
Liquid Product Filling
Machines
What is the Advantage?
Our machines automatically take the product to be filled directly from the manufacturing tank. Thanks to this feature, quality production is achieved by protecting the product from contamination.
At the same time
Bacterial growth and contamination are prevented through the high surface smoothness and argon welding technology.
Our Depot Details
What is the Advantage?
We have a warehouse area of 100 pallets with a ventilation system in order to keep raw materials and packages in a correct and healthy environment. Ozone treatment is applied in our warehouse areas to keep the products healthier and cleaner. In our raw material warehouse, we have humidity-controlled warehouse areas for materials that are sensitive to moisture.
Rather Than That
For stock control and quality production, transactions are carried out with a barcode reader in our warehouse system. In this way, 100% controlled operations are carried out without leaving any room for error in the weighing process and warehouse control.
